PROTECTION > IMPACT AND ABRASION PROTECTION
Impact and abrasion protection
Advanced cable and pipeline protection systems
Safe, reliable protection solutions
For more than 40 years, Balmoral Comtec has designed, engineered and manufactured advanced solutions for cable and flowline protection in the harshest offshore environments.
Our range of impact and abrasion protection solutions are trusted to provide cost-effective localised protection, impact absorption, stiffening or even thermal insulation to safeguard fixed offshore wind turbine cables, subsea umbilicals, flexible jumpers, flexible flowlines and riser touchdown zones, although many other applications have been identified spanning the offshore energy sector.
Balmoral DURAGUARD can be manufactured in a range of polyurethane elastomer grades to suit specific operational conditions and can be supplied in a wide range of diameters, thicknesses and lengths, with typical lengths varying from 500-2000mm.
DURAGUARD can be fitted during unreeling/laying or priory and is installed by placing the two modules around the flexible asset and banding them into place. Bands can be installed using manual or pneumatic tools for rapid installation, with alternative strapping systems available to suit project requirements.
For projects which require added ballast, DURABALLAST® adds heavy filler materials to the DURAGARD mix to increase density and overall weight. This offers high impact absorption (reinforced options available for extreme environments), protection, added stiffness, and an increase in thermal insulation performance as demonstrated by lab tests. Specific solutions can be configured according to buoyancy requirements.
Touchdown protection for floating offshore wind cable arrays
A touchdown protection solution is required to preserve subsea cable arrays from abrasion and impact damage caused by seabed touchdown zones.
Balmoral DURAGUARD® touchdown protection has been specifically developed to protect subsea cables, risers and umbilicals from impact and abrasion damage. It can also be designed to provide impact resistance to reduce the risk of dropped object damage.
- Cost-effective localised impact and abrasion protection
- Reduces the risk of dropped object damage
- Rapid installation time creating significant offshore savings
- Installed using hydraulic installation tool (provided)
- Materials and design API 17L compliant
Advanced, robust CPS for offshore wind project protection
Balmoral's patented CPS system mechanically locks to the end connectors removing a reliance on PU bonding, which is notoriously unpredictable, while providing market-leading strain and stiffness levels that are unachievable using traditional PU manufacturing methods. These innovations also contribute to greatly increased fatigue life.
Providing an increase in axial tension capacity by a factor of two while controlling axial elongation, the system increases bend stiffness by a factor of 1.5 allowing improved control and reduction in the cable’s maximum bend radius within a slimline profile.
Proven long-term creep performance is a substantial improvement on traditional CPS while bending and axial stiffness is optimised without having to qualify alternative PU materials.
We believe the Balmoral cable protection system represents a significant step forward for CPS offering cost-effective performance enhancement across installation, management and maintenance for fixed offshore wind turbines.
Balmoral DURAMAT® can be used for dropped object impact and abrasion protection while allowing for flexing and separation of the protected lines.
DURAMAT can be installed by diver or ROV and is generally supplied with holes for rope handling. Typically provided in 3000x3000x40mm sections but mats can be custom sized.
Protection manufacturing excellence
Full range of protection solutions for all projects
Balmoral DURAGUARD is accredited by Bureau Veritas to API 17L standards for design, manufacture and testing
Bespoke design and added value from FEED and pre-FEED concepts through engineering design, manufacturing and testing
Available with advanced antifouling coatings
Delivered by our advanced, modular manufacturing plant with the capability and capacity for any project scope
Exemplary in-field track record for safety and failure rate
Our exemplary track record
We have been the trusted partner for the offshore energy industry for more than 40 years. In that time, we have consistently demonstrated an exemplary track record for safety, and we firmly believe our products have the lowest failure rates in the sector. Customers know they can rely on our longstanding experts and field-proven solutions, based on best-in class engineering, product testing, and installation.
Every year, projects and operations worldwide are halted at great expense and inconvenience because of damage to cables, umbilicals and pipelines. Our engineers have worked for more than 40 years to minimise these risks and help our customers maximise project uptime – and we’re still finding ways to innovate today.
FRASER MILNE
Engineering and Projects Director
Talk to our leadership team about your project today
Whatever your project needs, we can work together to deliver project certainty.